Automation Solutions, Inc.

02/18/2025

Putting in the work. 🔧⚡

Our team is nearing completion on our latest torque station, and let’s just say—it’s been awesome watching this one come to life. This setup is all about making assembly smoother, increasing torque precision, and significantly reducing ergonomic strain.

Every project in our shop is built to solve real problems on the production floor, and this one is no different. Can’t wait to see this thing in action soon!

Stay tuned—we’ve got more coming. 😎

02/11/2025

Teamwork Makes The Dream Work!

This dual FANUC America Corporation SCARA robot cell, designed and integrated by our team, had a successful runoff at the customer’s facility! These robots work together to palletize with speed and precision, optimizing cycle times and minimizing manual handling—an important safety improvement for this application. It hit the production floor and immediately increased throughput and ROI.

Another win for automation!

02/05/2025

At ASI, we specialize in turning complex manufacturing challenges into seamless automation solutions. Our latest system is designed to streamline production, reducing manual labor while maximizing speed, repeatability, quality, and SAFETY!

🔹 Fanuc 6-Axis Robot with custom ASI designed EOAT for part handling
🔹 Fanuc SCARA Robot for high-speed assembly part placement
🔹 Keyence Vision System for accurate part location
🔹 Automated Press Transfer for efficient cycle times
🔹 Integrated Safety System for operator protection
🔹 Integrated Allen Bradley Controls

⚙️ The Results?
✅ Consistent, high-quality parts
✅ Optimized production flow
✅ Minimal operator interaction, increased safety
✅ Faster cycle times & improved efficiency
✅ Lightning Fast ROI

From concept to completion, Automation Solutions Inc. delivers custom automation that drives results.

💡 Looking to improve efficiency and take your operations to the next level? Let’s talk automation!

📢 Key Partners in this Automation Project:

From concept to completion, Automation Solutions Inc. delivers custom automation that drives results.

💡 Looking to improve efficiency and take your operations to the next level? Let’s talk automation!

📢 Key Partners in this Automation Project:
🔹 FANUC America Corporation
🔹 Rockwell Automation, Inc.
🔹 KEYENCE

01/31/2025

🚨 Holy Moly, what a Servo Motor! 🚨

When an aging CNC lathe was stuck in the past with legacy controls, we knew exactly what to do! We brought it into the future with a full CNC retrofit! Why replace an entire machine when you can supercharge it for a fraction of the cost?

📋 The Upgrade Included:
✅ Migration to FANUC America Corporation 0I-TFP CNC Controls for next-level precision
✅ A 10.4” Color LCD for a sleek, modern interface
✅ A Fanuc AC Spindle Motor—because torque matters 💪
✅ Upgraded Servo Bus Technology for ultra-fast response times
✅ New control enclosures, field wiring, and cooling systems for long-term reliability

📊 The Results?
✔ Faster cycle times & pinpoint accuracy
✔ Zero unexpected downtime post-installation
✔ Extended machine life, maximized ROI

💡 Got legacy equipment holding you back? Let's talk Fanuc retrofits!
https://hubs.la/Q034L7mf0

01/29/2025

🚀 Precision. Efficiency. Automation. 🔧🤖

Automation Solutions Inc. is proud to unveil our latest Dual Robot Cutoff Cell, designed for high-speed, precision cutting and built for efficiency.

This system features:
✅ Dual FANUC America Corporation R2000iC Robots for synchronized or independent operation
✅ Fanuc iR Vision for real-time part detection and adaptive cutting
✅ PushCorp Servo Spindle coupled with a high-speed saw for unmatched accuracy
✅ Fully enclosed safety system to contain debris and protect operators
✅ Optimized cycle times to maximize throughput

From vision-guided precision to seamless automation, this cutting-edge solution is engineered to streamline production and enhance efficiency.

💡 Looking to integrate robotics into your process? Let’s talk Automation! https://automationsolinc.com/contact-us/

03/15/2024

Engineering is our core competency. With an in-house team of mechanical, electrical, and programming experts, we provide precise solutions to address any of your control panel needs or challenges. Our engineers excel in developing new programs, refining existing ones, and seamlessly transitioning your current program to a new panel. Furthermore, our mechanical and electrical engineers contribute to the precise design and manufacturing of control panels, ensuring strict adherence to UL standards.

09/19/2023

Are you looking for a custom automation solution for end of line packaging and palletizing? Look no further than the ASI team of engineers. With our expertise, we can design, fabricate, and install a turnkey solution that meets your budget and needs. Let us help you streamline your packaging and palletizing process. Contact us today.

06/22/2023

Every project presents its own unique set of challenges. The ASI team enjoys the opportunity to collaborate with facility engineers and leadership to develop, build, and install turn key solutions that increase production and profitability while making the operator's job safer and less strenuous.

This custom solution protects the operator from flying shavings while increasing the parts per second that can be produced.

06/20/2023

Custom End of Arm Tools. It's kind of our thing!!

Engineering and building a custom EOAT to fit our customers' product handling needs is almost a necessity in most turn key solutions we build. We have the most creative and innovative mechanical and electrical engineers who can work alongside our programmers to develop custom solutions to make any process a possibility. That expertise paired with the appropriate FANUC America Corporation robot creates a winner every time!

06/16/2023

When maintenance is trying to debug something while the engineer is on vacation.....

This is exactly why we offer on call support. For a minimal fee, you will have a dedicated engineer/programmer on standby to respond to emergencies at your facility so that you can relax and enjoy your time away.

06/14/2023

Automation Solutions is an Authorized System Integrator for Fanuc. This means that our team is highly skilled and experienced programming and integrating Fanuc robots. It also means that we can get the best rate on a Fanuc robot for your next project. If your existing robot is nearing the end of its life cycle, allow ASI to spec and integrate a new Fanuc robot for you. Give us a call today to discuss your options.

06/07/2023

Lights....Camera....Inspection!!

When a very small part needed very small components inspected, our engineers designed and built this custom inspection station and part handler.

05/31/2023

If you need on-demand support, scheduled preventative maintenance, or anything in-between, we stand prepared to cater to your requirements, particularly during periods when your maintenance personnel may be on leave.

We understand that the summer shutdown period might present a suitable opportunity for you to address maintenance tasks that have been awaiting attention due to production demands.

Here are a few services we offer to facilitate your operations:

Robot Programming and Maintenance
PLC Controls Programming and Retrofits
HMI Programming and Retrofits
VFD And Servo Drive Installation and Commissioning

Thank you for entrusting us with your business. We remain devoted to fostering our partnership and providing you with industry-leading service and support.

05/26/2023

01/13/2023

The great thing about having a 40,000 sq ft shop is that we have the ability to completely build and run off robot cells before installation at the customer's facility. All the bugs get worked out here so that install requires as little down time as possible.

11/30/2022

We design and build custom control panels to meet the specifications provided by our customers. No panel is too big, too small, or too custom. If you have a need for a new panel or a controls retrofit, get in touch with us today. 205-579-9276. We would love to provide a bid for your next project.

07/08/2022

ASI is growing! Automation Solutions, Inc. acquired Innovation Solutions on June 1, 2022. This acquisition brought with it several, diversely experienced and talented engineers and technicians that we are honored to have join the ASI team. As a result of this new growth, we have expanded our in-house control panel shop and now have greater machining capabilities including CNC equipment.

We are excited for the future work that we will be able to perform for our customers.